Flour



Background

Flour is a finely ground powder prepared from grain or other starchy plant foods and used in baking. Although flour can be made from a wide variety of plants, the vast majority is made from wheat. Dough made from wheat flour is particularly well suited to baking bread because it contains a large amount of gluten, a substance composed of strong, elastic proteins. The gluten forms a network throughout the dough, trapping the gases which are formed by yeast, baking powder, or other leavening agents. This causes the dough to rise, resulting in light, soft bread.

Flour has been made since prehistoric times. The earliest methods used for producing flour all involved grinding grain between stones. These methods included the mortar and pestle (a stone club striking grain held in a stone bowl), the saddlestone (a cylindrical stone rolling against grain held in a stone bowl), and the quern (a horizontal, disk-shaped stone spinning on top of grain held on another horizontal stone). These devices were all operated by hand.

The millstone, a later development, consisted of one vertical, disk-shaped stone rolling on grain sitting on a horizontal, disk-shaped stone. Millstones were first operated by human or animal power. The ancient Romans used waterwheels to power millstones. Windmills were also used to power millstones in Europe by the twelfth century.

The first mill in the North American colonies appeared in Boston in 1632 and was powered by wind. Most later mills in the region used water. The availability of water power and water transportation made Philadelphia, Pennsylvania, the center of milling in the newly independent United States. The first fully automatic mill was built near Philadelphia by Oliver Evans in 1784. During the next century, the center of milling moved as railroads developed, eventually settling in Minneapolis, Minnesota. During the nineteenth century numerous improvements were made in mill technology. In 1865, Edmund La Croix introduced the first middlings purifier in Hastings, Minnesota. This device consisted of a vibrating screen through which air was blown to remove bran from ground wheat. The resulting product, known as middlings or farina, could be further ground into high-quality flour. In 1878, the first important roller mill was used in Minneapolis, Minnesota. This new type of mill used metal rollers, rather than millstones, to grind wheat. Roller mills were less expensive, more efficient, more uniform, and cleaner than millstones. Modern versions of middlings purifiers and roller mills are still used to make flour today.

Raw Materials

Although most flour is made from wheat, it can also be made from other starchy plant foods. These include barley, buckwheat, corn, lima beans, oats, peanuts, potatoes, soybeans, rice, and rye. Many varieties of wheat exist for use in making flour. In general, wheat is either hard (containing 11-18% protein) or soft (containing 8-11% protein). Flour intended to be used to bake bread is made from hard wheat. The high percentage of protein in hard wheat means the dough will have more gluten, allowing it to rise more than soft wheat flour. Flour intended to be used to bake cakes and pastry is made from soft wheat. All-purpose flour is made from a blend of soft and hard wheat. Durum wheat is a special variety of hard wheat, which is used to make a kind of flour called semolina. Semolina is most often used to make pasta.

Flour usually contains a small amount of additives. Bleaching agents such as benzoyl peroxide are added to make the flour more white. Oxidizing agents (also known as improvers) such as potassium bromate, chlorine dioxide, and azodicarbonamide are added to enhance the baking quality of the flour. These agents are added in a few parts per million. Self-rising flour contains salt and a leavening agent such as calcium phosphate. It is used to make baked goods without the need to add yeast or baking powder. Most states require flour to contain added vitamins and minerals to replace those lost during milling. The most important of these are iron and the B vitamins, especially thiamin, riboflavin, and niacin.

The Manufacturing
Process

Grading the wheat

Purifying the wheat

An illustration from The Young Millwright and Miller's Guide, depicting the processes of an automated grain mill. (From the collections of Henry Ford Museum & Greenfield Village.)
An illustration from The Young Millwright and Miller's Guide, depicting the processes of an automated grain mill.
(From the collections of Henry Ford Museum & Greenfield Village.)

In 1795, an American engineer published a book called The Young Millwright and Miller's Guide. In the book, simple theories are transformed into a set of mechanical devices that form a flour mill. At the back of the book is a drawing, illustrating how these devices make a continuous production line in which the human hand is eliminated from the beginning of the process to the end of production. The author of this book was Oliver Evans, himself the son of a miller. He and his brothers ran their own mill, developed the systems, and perfected the operations that led to the automated grain mill.

Today, Evans is considered one of America's most ambitious mechanical innovators. He used his understanding of the way in which water turned a mill wheel and developed it into a viable grain-milling system.

Most important was the fact that his system contained the idea of the integrated and automated factory. When a machine substitutes human intervention, the problems of the fully automated assembly line are solved. This concept was not fully applied until the 1920s by Henry Ford, who was able to develop a successful, operational assembly line. Ford had the advantage of living at the end of the machine age, but Oliver Evans was the first to present the concept of automation before it was even possible.

Henry Prebys

Preparing the wheat for grinding

Grinding the wheat

Processing the flour

Quality Control

The quality control of flour begins when the wheat is received at the flour mill. The wheat is tested for its protein content and for its ash content. The ash content is the portion which remains after burning and consists of various minerals.

During each step of the purification process, several samples are taken to ensure that no foreign matter ends up in the flour. Since flour is intended for human consumption, all the equipment used in milling is thoroughly cleaned and sterilized by hot steam and ultraviolet light. The equipment is also treated with antibacterial agents and antifungal agents to kill any microscopic organisms which might contaminate it. Hot water is used to remove any remaining traces of these agents.

The final product of milling is tested for baking in test kitchens to ensure that it is suitable for the uses for which it is intended. The vitamin and mineral content is measured in order to comply with government standards. The exact amount of additives present is measured to ensure accurate labeling.

Byproducts/Waste

A kernel of wheat consists of three parts, two of which can be considered byproducts of the milling process. The bran is the outer covering of the kernel and is high in fiber. The germ is the innermost portion of the kernel and is high in fat. The endosperm makes up the bulk of the kernel and is high in proteins and carbohydrates. Whole wheat flour uses all parts of the kernel, but white flour uses only the endosperm.

Bran removed during milling is often added to breakfast cereals and baked goods as a source of fiber. It is also widely used in animal feeds. Wheat germ removed during milling is often used as a food supplement or as a source of edible vegetable oil. Like bran, it is also used in animal feeds.

Where to Learn More

Books

Besant, Lloyd. Grains: Production, Processing, Marketing. Chicago Board of Trade, 1982.

Kent, N. L. Technology of Cereals: With Special Reference to Wheat. Pergamon Press, 1975.

Periodicals

Sokolov, Raymond. "Through a Mill, Coarsely." Natural History, February 1994, pp. 72-74.

Wrigley, Colin W. "Giant Proteins With Flour Power." Nature, June 27, 1996, pp. 738-739.

Other

"How Flour is Made." The Story of Wheat. University of Saskatchewan College of Agricultural Sciences. December 7, 1996. http://pine.usask.ca/cofa/displays/college/story/wheat.html .

Rose Secrest



Also read article about Flour from Wikipedia

User Contributions:

1
Richard
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Feb 24, 2006 @ 1:13 pm
The link above to the University of Saskatchewan needs to be corrected to:
http://www.ag.usask.ca/in_the_community/displays/story/wheat.html#how
2
Austine kruz
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Aug 9, 2012 @ 3:15 pm
How do u make a small scale flour production. I wnt 2 build a bakery nd i wnt 2 b grinding my own wheat into flour
3
Alissa
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Aug 23, 2015 @ 10:22 pm
If you want to build wheat flour plant, visit bestflourmill.com

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