Jam and Jelly



Jams and jellies are spreads typically made from fruit, sugar, and pectin. Jelly is made with the juice of the fruit; jam uses the meat of the fruit as well. Some vegetable jellies are also produced.

Background

It is difficult to pinpoint when people first made a fruit spread. Ancient civilizations were known to set a variety of foods in the sun to dry in order to preserve them for later use. One of the first recorded mentions of jam making dates to the Crusades whose soldiers brought the process back from their journeys in the Middle East.

Preserving foods was a home-based operation until the nineteenth century. Even today, millions of people make fruit preserves in their own kitchens. Whether in the home kitchen or in a modern food processing plants, the procedure is essentially the same. Fruits are chopped and cooked with sugar and pectin until a gel is formed. The jam or jelly is then packed into sterilized jars.

Spoilage prevention is a major concern for both the home and the commercial jam producer. An important innovation in food preservation occurred in 1810. Nicolas Appert, a French confectioner, determined that by filling jars to the brim with food so that all air is expressed out and then placing the jars in boiling water would prevent spoilage.

In the early 1800s in the United States, the country was experiencing a surge westward. Of the many legendary characters to emerge during this period was John Chapman, better known as Johnny Appleseed. A nursery-man from western Pennsylvania, Chapman walked through the Midwest planting apple orchards. His purpose was to provide crops for the coming pioneers.

One of those pioneers was Jerome Smucker of Ohio who used Chapman's apples to open a cider mill in 1897. Within a few years, he was also making apple butter. Smucker blended the apple butter in a copper kettle over a wood stove. He and his wife ladled the apple butter into stoneware crocks. She then sold it to other housewives near their home in Wayne County, Ohio.

Fifty years earlier in Concord, Massachusetts, Ephraim Wales Bull finally achieved his goal of cultivating the perfect grape. His rich-tasting Concord grape became enormously popular. In 1869, Dr. Thomas Branwell Welch used the Concord grape to launch his grape juice company. When, in 1918, Welch's company made its first jam product, Grapelade, the United States Army bought the entire inventory. The company's trademark Concord grape jelly debuted in 1923.

After World War II, food scientists developed the process of aseptic canning: heating the food and the jar or can separately. For sensitive foods such as fruits, this allowed for high-temperature flash cooking that preserved taste and nutritional value.

When sugar prices soared in the early 1970s, high fructose corn syrup (HFCS) became a popular substitute. Several major food processing companies, including Archer Daniels Midland, Amstar CPC International, Cargill, H.J. Heinz, and Anheuser Busch opened HCFS plants.

Raw Materials

Jams and jellies are made from a variety of fruits, either singly or in combination. Most of the fruits are harvested in the fall. The level of ripeness varies. Pears, peaches, apricots, strawberries, and raspberries gel best if picked slightly underripe. Plums and cherries are best if picked when just ripe. The fruit is purchased from farmers. Most jam and jelly producers develop close relationships with their growers in order to ensure quality. The production plants are built close to the fruit farms so that the time elapsed between harvest and preparation is between 12-24 hours.

Sugar or high fructose corn syrup, or a combination of the two are added to the fruit to sweeten it. Cane sugar chips are the ideal type of sugar used for preserving fruit. Granulated and beet sugar tend to crystallize. Sugar is purchased from an outside supplier. High fructose corn syrup is processed by fermenting cornstarch. It is purchased from an outside supplier

The element that allows fruit to gel, pectin is present in varying degrees in all fruit. Apples, blackberries, cherries, citrus fruits, grapes, quinces, and cranberries have the best natural gelling properties. Strawberries and apricots are low in pectin. Jams made from such fruits are either blended with fruits high in pectin, or extra sugar is added to the mixture. Sometimes pectin is extracted industrially from dried apples.

Citric acid is added to obtain the correct balance needed to produce the jam or jelly. Lime and lemon juice are high in citric acid, therefore they are the most prevalent source used. Citric acid can also be obtained by the fermentation of sugars. It is purchased from outside suppliers.

Other flavorings, such as vanilla, cinnamon, mint, alcoholic beverages such as rum or Kirsch, can be added to the jam or jelly. These flavorings are purchased from outside suppliers.

The Manufacturing
Process

The ingredients must be added in carefully measured amounts. Ideally, they should be combined in the following manner: 1% pectin, 65% sugar, and an acid concentration of pH 3.1. Too much pectin will make the spread too hard, too much sugar will make it too sticky.

Inspection

Cleaning, crushing, and chopping

Pasteurizing the fruit

Cooking the jam and jelly

Filling the jars

Labeling and packaging

Quality Control

In the United States, food processing regulations require than jams and jellies are made with 45 parts fruit or juice to 55 parts sugar. The federal Food and Drug Administration (FDA) mandates that all heat-processed canned foods must be free of live microorganisms. Therefore, processing plants keep detailed lists of cooking times and temperatures, which are checked periodically by the FDA.

Requirements also exist for the cleanliness of the workplace and workers. Producers install numerous quality control checks at all points in the preparation process, testing for taste, color and consistency.

The Future

Because it is a relatively simple process, the production of jams and jellies is not expected to change dramatically. What is apparent is that new flavors will be introduced. Certain vegetable jellies such as pepper and tomato have been marketed successfully. Other, more exotic types including garlic jelly are also appearing on grocery shelves.

Where to Learn More

Books

Coyle, L. Patrick. The World Encyclopedia of Food. New York: Facts on File, 1982.

Lang, Jenifer Harvey, ed. Larousse Gastronomique. New York: Crown, reprinted 1998.

Trager, James. The Food Chronology. New York: Henry Holt, 1995.

Periodicals

Anusasananan, Linda Lau. "Why?" Sunset (June 1996): 142.

Kawatski, Deanna. "Canning: a modest miracle." Mother Earth News (August-September 1996): 52.

Other

J.M. Smucker Co. 1999. http:/www.smucker.com/ (June 28, 1999).

Welch's Co. http://www.welchs.com/ (June 28, 1999).

Mary McNulty

User Contributions:

1
star
hi i need some information about strawberry jam and the proccesing line.
thanks
2
Brittany Mogler
If you have any information about making jam without commercial pectin that would help me very much!!! Please email me if u have any info
3
Karen
A question.Can you prossess jam the day after making it?I've looked everywhere for an answer,no one addresses this.thanks

Comment about this article, ask questions, or add new information about this topic: