Speedometer



Background

A speedometer is a device used to measure the traveling speed of a vehicle, usually for the purpose of maintaining a sensible pace. Its development and eventual status as a standard feature in automobiles led to the enforcement of legal speed limits, a notion that had been in practice since the inception of horseless carriages but had gone largely ignored by the general public. Today, no automobile is equipped without a speedometer intact; it is fixed to a vehicle's cockpit and usually shares a housing with an odometer, which is a mechanism used to record total distance traveled. Two basic types of automobile speedometer, mechanical and electronic, are currently produced.

History

The concept of recording travel data is almost as old as the concept of vehicles. Early Romans marked the wheels of their chariots and counted the revolutions, estimating distance traveled and average daily speed. In the eleventh century, Chinese inventors came up with a mechanism involving a gear train and a moving arm that would strike a drum after a certain distance. Nautical speed data was recorded in the 1500s by an invention called the chip log, a line knotted at regular intervals and weighted to drag in the water. The number of knots let out in a set amount of time would determine the speed of the craft, hence the nautical term "knots" still applied today.

The first patent for a rotating-shaft speed indicator was issued in 1916 to inventor Nikola Tesla. At that time, however, speedometers had already been in production for several years. The development of the first speedometer for cars is often credited to A. P. Warner, founder of the Warner Electric Company. At the turn of the century, he invented a mechanism called a cut-meter, used to measure the speed of industrial cutting tools. Realizing that the cut-meter could be adapted to the automobile, he modified the device and set about on a large promotional campaign to bring his speedometer to the general public. Several speed indicator concepts were introduced by competing sources at the time, but Warner's design enjoyed considerable success. By the end of World War I, the Warner Instrument Company manufactured nine out of every 10 speedometers used in automobiles.

The Oldsmobile Curved Dash Runabout, released in 1901, was the first automobile line equipped with a mechanical speedometer. Cadillac and Overland soon followed, and speedometers began to regularly appear as a factory-installed option in new automobiles. Speedometers in this era were difficult to read in daylight and, with no lamp in the housing, virtually illegible at night. The drive cable in early models was attached to either the front wheels or the back of the transmission, but the integration of the drive cable into the transmission housing wouldn't happen for another 20 years. After that improvement was made, the basic technical design of a speedometer would remain untouched until the advent of the electronic speedometer in the early 1980s.

Raw Materials

Materials used in the production of speedometers vary with the type of gauge and intended application. Older mechanical models were entirely comprised of steel and other metal alloys, but in later years about 40% of the parts for a mechanical speedometer were molded from various plastic polymers. Newer electronic models are almost entirely made of plastics, and design engineers continually upgrade the polymers used. For example, the case of a speedometer's main assembly is usually made of nylon, but some manufacturers now employ the more water-resistant polybutylene terephthalate (PBT) polyester. The worm drive and magnet shaft are also nylon, as is the speedometer's gear train and spindles. The glass display lens of the recent past is now made of transparent polycarbonate, a strong, flexible plastic that is resistant to heat, moisture, and impact.

Design

In a mechanical speedometer, a rotating cable is attached to a set of gears in the automobile's transmission. This cable is directly attached to a permanent magnet in the speedometer assembly, which spins at a rate proportional to the speed of the vehicle. As the magnet rotates, it manipulates an aluminum ring, pulling it in the same direction as the revolving magnetic field; the ring's movement, however, is counteracted by a spiral spring. Attached to the aluminum ring is the pointer, which indicates the speed of the vehicle by marking the balance between these two forces. As the vehicle slows, the magnetic force on the aluminum ring lessens, and the spring pulls the speedometer's pointer back to zero.

Electronic speedometers are almost universally present in late-model cars. In this type of gauge, a pulse generator (or tach generator) installed in the transmission measures the vehicle's speed. It communicates this via electric or magnetic pulse signals, which are either translated into an electronic read-out or used to manipulate a traditional magnetic gauge assembly.

The Manufacturing
Process

Steel components

Plastic components

Assembly

Calibration

Quality Control

Probably the most direct method of quality control is the calibration process. Auto parts manufacturers work under the measurement standards developed by International Organization for Standardization (ISO), which ensures that universal guidelines between gauge manufacturers are used. In-house quality assurance teams develop specifications for each new product before it moves to the assembly line, and the same teams later report whether those guidelines are adhered to on the factory floor. Gradual levels of assembly also involve inspection by factory personnel to make sure that the automation is working smoothly.

Byproducts/Waste

No byproducts result from the manufacture of gauges. Waste materials include scrap metals and plastics, some of which can be reused in later production runs. Because the raw materials involved are prepared outside of the factory, no significant amount of hazardous industrial waste results from manufacture. Emissions from factory automation are government-regulated and surveyed by environmental protection groups.

The Future

Design firms are currently experimenting with improvements in speedometer readout, an effort to eliminate the moment of distraction needed for a driver to look down and gauge his or her speed. Digital readouts projected onto the windshield appear to be the next developmental step. Some proto-types for these speedometers actually make the readout appear as though it is floating over the engine hood. Because this type of display looks as though it is several feet beyond the steering wheel, drivers will be able to continually monitor speed without having to take their eyes off the road. The mirrors and projection devices used in this system could also be adjusted to suit the driver's position, much in the same way that a rear-view mirror does. In addition, speedometer projection systems will eventually be integrated with navigation tools, allowing directional information to appear with gauge readouts.

Where to Learn More

Other

Devaraj, Ganesh, et al. "Automating Speedometer Calibration." Evaluation Engineering Web Page. December 2001. < http://www.evaluationengineering.com/archive/articles/1100auto.htm >.

"How a Tachometer/Speedometer Works Using a Magnetic Sensor." Manual. Stewart-Warner Co., April 2001.

"How an Electrical Gauge is Put Together." Manual. Stewart-Warner Co., April 2001.

"How Odometers Work." Marshall Brain's How Stuff Works. December 2001. < http://www.howstuffworks.com >.

"Speeding Through Time." Transport Topics Electronic Newspaper. November 1998. December 2001. < http://www.ttnews.com/members/printEdition/0000395.html >.

"Speedometer." Complete Computer Software Web Page. December 2001. < http://www.iao.com/howthing/Default.htm >.

"The Floating Speedometer." Siemens.com Web Page. December 2001. < http://www.siemens.com/page/1,3771,257095-1-999_5_4-0,00.html >.

Kate Kretschmann



Also read article about Speedometer from Wikipedia

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