Frozen Yogurt


Frozen yogurt is a refreshing, tangy dessert that combines the flavors and textures of ice cream and sherbet. Frozen yogurt is a relative new-comer in the dessert market. The history of frozen desserts dates back thousands of years to Asia where water ices were first made. Although Roman literature describes how the Emperor Nero was treated to exotic fruit juices and wines chilled with mountain snow, it was not until the 13th century that Marco Polo introduced Asian water ices to Italy. The popularity of these frozen desserts spread throughout Europe and within a few centuries, European colonists introduced ice cream in the U.S.

Technological improvements throughout the 1800s simplified the process of making frozen desserts. The first hand-freezer was patented in 1848. Shortly thereafter the first wholesale ice cream manufacturing company in the U.S. was created by Jacob Fussell of Baltimore. By the turn of the century pasteurization machines and homogenizers were developed, which improved the healthfulness and texture of ice cream. The manufacturing process was simplified further with the invention of the direct expansion freezer and the continuous freezing process. Low-temperature refrigerators developed in the 1940s expanded the frozen dessert industry into new markets, leading to the creation of carry-home packages. Finally, in the late 1960s and 1970s, hightech, high-volume processing machinery allowed the industry to flourish.

Dessert makers had long experimented with a variety of ice cream flavors and styles. In the 1970s, frozen yogurt's entry into the dessert market was a distinct failure—consumers complained that it tasted too much like yogurt. Despite the initial reaction, manufacturers reformulated and refined their frozen yogurt recipes, and the increasingly health-conscious populace of the 1980s finally took to the low-calorie dessert with a vengeance. Frozen yogurt was soon available in a variety of flavors throughout the U.S. It proved to be just as versatile as ice cream, served in cones and cups, with toppings, on crepes, waffles, and banana splits. Frozen yogurt offered a tangier flavor than ice cream and more depth in flavor and texture than sherbet.

During the 1980s the frozen yogurt market reached sales of $25 million in 1986 with triple-digit growth rates. Major ice cream manufacturers quickly jumped on the band-wagon and started producing their own brands of frozen yogurt, recognizing that the low-calorie dessert was here to stay. By the early 1990s, frozen yogurt captured about 10% of the total frozen dessert market with sales of $330 million on 135 million gallons.

Raw Materials

Frozen yogurt gets its unique flavor from strains of Lactobacillus bulgaricus and Streptococcus thermophilous. The yogurt culture includes all the strains of bacteria in the product and makes up about 1% of the ingredients.

Frozen yogurt is made in much the same way as ice cream and, with the exception of yogurt culture, they are made from similar ingredients. Two of the most important elements in frozen yogurt are water and air. Air is incorporated into the mixture to add volume. Water exists in the liquid elements of the mix and is considered the continuous phase, which goes from liquid to a partially solid state. Frozen yogurt is never completely frozen; it simply contains ice crystals.

The primary ingredient in frozen yogurt is milk and milk products. Milkfat generally makes up between 0.5-6% of the ingredients depending on whether the frozen yogurt is non-fat, low-fat, or regular. Milkfat lends richness to the yogurt and is the synergist for other flavorings.

"Milk solids, not fat" (MSNF) makes up between 8-14% of frozen yogurt. MSNF must be balanced in inverse proportion to fat for the best body of the product. MSNF consists of about 55% milk sugar, or lactose, 37% protein, and the remaining 8% are various minerals. The protein element increases the smoothness, viscosity, and compactness of the frozen dessert and makes it more resistant to melting.

Sugar makes up between 15-17% of the ingredients. Sucrose, in the form of cane or beet sugar, is generally the primary sweetener, though other sweeteners are often combined. Sugar not only adds sweetness to the yogurt but also improves the body and viscosity and increases the concentration of total solids (TS) in the product. Total solids add body and texture as well as food value, since solids take the place of water in the mixture. Egg solids may be used for solids with the added benefit of decreasing the amount of time necessary for freezing the mixture.

Stabilizers, in the form of animal and vegetable gelatins, are added to the frozen yogurt so that it maintains a smooth consistency in retail outlets, where temperature changes can coarsen the texture. Stabilizers reduce crystallization, hinder melting, and improve the handling properties of the frozen yogurt. Emulsifiers are used to help blend liquids that are generally immiscible by creating smaller air cells throughout the mixture. Generally in the form of fatty acids, emulsifiers also add firmness to the body and reduce the time needed to whip the mix. Although stabilizers and emulsifiers occur naturally in milk products, small amounts are usually added, making up only 0.5-0.6% of the entire mixture.

Other ingredients added in small quantities include egg solids, color, mineral salts, and caseinate derivative, such as citrates and phosphates. Additional flavors include fruit, fruit extracts, nuts, cocoa, vanilla, sugars, and spices, such as allspice, cinnamon, cloves, nutmeg, and ginger.

The Manufacturing

Processing the mix

Pasteurizing the mix

Homogenizing the mix

Inoculating with yogurt culture

Cooling and aging

Flavoring, coloring, and freezing

Packaging and hardening


Quality Control

All aspects of production, packaging, and distribution of the frozen yogurt should be performed with appropriate hygiene to minimize risk of contaminating the food. An automated CIP (clean-in-place) system quickly, easily, and efficiently cleans all the pumps and tanks for maximum protection against pathogenic bacteria.

Manufacturers must adhere to the pasteurization temperatures and minimum times required by the Public Health Service and other regulatory agencies. Tests are regularly conducted for standard plate count of bacteria and coliform and other microorganisms, such as molds and yeast, which could contaminate the product. Also care must be taken to avoid fermentation, which could damage the product by making it more acid, altering color, and curdling.

Finally, frozen yogurt manufacturers must provide accurate information regarding the ingredients and the caloric composition of the product as prescribed by law.

The Future

The future bodes well for frozen yogurt as it expands into new markets with new variations. People's interest in low-fat foods seems unabated and will, no doubt, continue to encourage the food industry to provide low-fat, tasty food. Technology will also continue to improve efficiency in manufacturing frozen yogurt as well the quality of the product.

Where To Learn More


Arbuckle, Wendell Sherwood. Ice Cream. 4th ed. AVI Publishing, 1986.


Dexheimer, Ellen. "On The Fat Track…Dairy Processors Race to Develop Better Low Fat Dairy Products." Dairy Foods Magazine, May 1992, p. 38.

Mason-Draffen, Carrie. "The Very Fat Facts." Newsday, November 22, 1994, p. 13.

Rogers, Paul. "Dairy Experts Forecast the Issues Most Likely to Influence the Industry's Course This Year." Dairy Foods Magazine, January 1989, p. 13.

Audra Avizienis

Also read article about Frozen Yogurt from Wikipedia

User Contributions:

John Patterson
Well DOne Yoplait! I need to know the maker of the machine, from where to get the ingredients, stainless durable machine that can make frozen yogurt trouble-free. From low bugdet to high budget.
I am trying to find out if "whey" exists in frozen yogurt or if it added in during the process?
Thank you
Femi Oyewale
I need to know the maker of the machine, from where to get the ingredients, stainless durable machine that can make frozen yogurt trouble-free. From low bugdet to high budget.

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